syrup manufacturing plant cost

maize syrup manufacturing plant cost corn maltodextrin syrup processing production machine

In the contemporary process, corn is milled to produce corn starch and an "acid-enzyme" process is used in which the corn starch solution is acidified to begin breaking up the existing carbohydrates, and then enzymes are added to further metabolize the starch and convert maltodextrin syrup.

On the following use the starch for example to introduce our high maltodextrin  corn syrup production plant. High maltodextrin  corn syrup production process mainly include three section, that is starch liquefaction, saccharification and isomerism process. The detail manufacturing process flowchart as below(you can click high maltodextrin  corn syrup production equipment to learn the complete production process):

   (1) Liquefaction:

Starch slurry mixed with 30-35% dry solids and adjust its PH value to 6.0-6.4. Before put into α-enzyme, first add calcium, because calcium ions can stabilize the enzyme. Then mixed heat-stable α-enzyme (Novo’s Termamyl 120L) into the starch slurry, the slurry is instantaneously heated to 100 ℃ and held at this temperature for 10 min before it is cooled to 90 ℃. This temperature is maintained for 1-3h service for further hydrolyze the starch.

This process directly decided the yield in the high maltodextrin  corn syrup production plant, also can understand this as the starch using rate.

Liquefaction process technical parameters:

-Starch slurry concentration: 32%-36%

-α-enzyme: 8-10g per ton dry starch

-PH value: before: 6.0-6.4    after: 4.2-4.5

-Temperature: different value in different section

-Liquefaction solution DE value: 15%-20%

(1) Liquefaction:

Starch slurry mixed with 30-35% dry solids and adjust its PH value to 6.0-6.4. Before put into α-enzyme, first add calcium, because calcium ions can stabilize the enzyme. Then mixed heat-stable α-enzyme (Novo’s Termamyl 120L) into the starch slurry, the slurry is instantaneously heated to 100 ℃ and held at this temperature for 10 min before it is cooled to 90 ℃. This temperature is maintained for 1-3h service for further hydrolyze the starch.

This process directly decided the yield in the high maltodextrin  corn syrup production plant, also can understand this as the starch using rate.

Liquefaction process technical parameters:

-Starch slurry concentration: 32%-36%

-α-enzyme: 8-10g per ton dry starch

-PH value: before: 6.0-6.4    after: 4.2-4.5

-Temperature: different value in different section

-Liquefaction solution DE value: 15%-20%

Our company professional in manufacturing and install the high fructose corn syrup production plant, glucose syrup processing plant, maltose syrup processing plant etc.corn maltodextrin syrup processing production machine,maize syrup manufacturing plant cost,If you have any questions, please leave a message below.